上料作业指导书

QMS WORKING INSTRUCTION 上 料 作 业 指 导 书 Date:2012.6.2 Issued by: Production Rev.:1 指导员工正确进行上料操作,规范上料操作动作; 1. Purpose

The purpose is to instruct employees to load the pipe rightly and standardize the loading operation. 2.范围

适用于梅山电镀厂不锈钢产品上料作业; 2. Scope

It is applicable for stainless steal product loading operation. 3.定义 无

3. Definition None 4.职责

上挂作业人员：负责按照此作业指导书进行上料作业； 电镀工程师:负责人员培训、现场的指导；

电镀班长：负责现场督促班组人员严格按作业指导书作业; 4. Responsibility

Electroplating operator: Take responsibility to load pipe according to this working instruction. Electroplating engineer: Take responsibility of training and spot guidance. to this instruction.

Electroplating supervisor: Take responsibility to supervise and urge the actualization of this operation instruction. 5.安全事项： 5. Security tips:

5.1操作人员上料（上挂）时必须佩戴手套; 5.1 Operators must wear cotton gloves;

5.2将挂针套进产品内孔时，必须确保产品内孔完全套牢挂针时再慢慢放手，以防产品被弹出伤人. 5.2 When put the rough pipe to cover thd springs of hanger, must insure the springs of the hanger be covered into inner bore of rough pipe completely ,then release two hands slowly to avoid the pipe jump out of hanger and hurt somesombody. 6.内容： 6. Content

6.1上料前毛胚的接收

6.1 Takeover of the rough pipes before taking on pipes.

6.1.1仓库发放毛胚到现场时,一定要让其摆放在上料毛坯放置区域线内,放置整齐；

6.1.1 Ware house worker must put the rough pipes in the rough putting area in order； 批准： 日期：

Electroplating monitor: Take responsibility to supervise and urge the team member to operate strictly

编制： 日期： QMS WORKING INSTRUCTION 上 料 作 业 指 导 书 Date:2012.6.2 Rev.:1 Issued by: Production 6.1.2电镀班长负责及时确认发放到现场的毛坯标识,数量； 6.1.2 The on watch principal in loading area must affirm the mark, quantity of the on site products in time.

6.2毛坯输送（搬运）。

6.2 Convey the rough pipes.

6.2.1将毛坯从毛坯放置区输入上料区；

6.2..1Move the rough pipes to rough pipes taking on area from the rough pipes area; 6.2.2再次确认抛光品标识卡和产品是否相符合;

6.2.2 Make sure the mark card of the polish pipe conform with the pipe itself again 6.3毛坯上挂

6.3.2确认飞巴的洁净度OK,确认挂具与飞巴的接确可靠度OK,确认飞巴的V形座上的挡片无松脱,并用双手调试挂针弹簧的张力;

6.3.3 上挂前清洁产品表面，保证产品不得有影响电镀的污染物；

6.3.4 左手握拢挂针向内收紧,右手拿起经自检合格的外管产品(毛胚)套住挂针, 确定产品完全套牢挂针后，慢慢释放左再将产品调整到合适的高度（上下端不碰挂具胶）,此时除有特殊要求外,产品须尽量保持竖直,产品和挂针需接触紧密有力;避免上挂时造成弹簧的损伤。 6.3.5 在飞巴中间的挂具的底部上不锈钢片（1片），将挂具上的螺丝拧紧不得松动。 6.3.6.每上完一车产品后,须检查确认挂具间隔均匀无错位。 6.3.7及时整理现场,确保现场整洁;

7注意事项:

7. Points for attention

7.1勿必确保挂具和飞巴接触良好,确保产品和挂针接触紧密有力;

7.1 Make sure hanger and Fei Bar contact well, also, pipe and hanger contact tightly. 7.3取下的木框须马上送至统一规定的地方放好,不允许积压在现场;